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Capabilities



CAD Capabilities

  • Conceptual design & Design calculations
  • Industrial Design
  • Detailed engineering design for form, fit, function and GD&T
  • Value Engineering & Design Optimization
  • Parametric & non-parametric 3D-modeling
  • Study of alternate designs and value engineering on existing designs
  • Composite modeling
  • Structural & Mechanism design and validation
  • 3D Scanning, Reverse engineering & Computer Aided Inspection
  • Design Failure Mode and Effects Analysis (DFMEA)
  • Design for Manufacturing and Assembly (DFM and DFA)
  • Plastic Mould, Patterns, Jigs & Fixture design
  • Legacy data conversion, 2d to 3d conversion
  • Manufacturing and engineering drawing generation

CAE Capabilities

  • Structural analysis - Static, Dynamic (Linear and Non-linear)
  • Thermal analysis (Steady state, Transient)
  • Stability & Buckling
  • Fluid Structure interaction
  • Composite optimization
  • CFD, Thermal and Flow simulation
  • Product optimization and weight reduction
  • Product validation using alternate materials
  • Process simulation - Moldflow simulation
  • Modal and Durability analysis
  • Fatigue and fracture analysis


Reverse Engineering Capabilities

  • 3D white light Scanning
  • 3D Scan to CAD Conversion
  • 3D Model from CT Image
  • Product Redesign
  • Surface analysis
  • Manufacturability Analysis
  • Parametric CAD Modeling
  • Quality control & 3D inspection

Prototyping Capabilities

  • Sketch models
  • Mock-ups
  • Form study models
  • Proof of principle models
  • User experience models
  • Visual models
  • Functional prototypes
  • Mould for batch production
  • Jigs & Fixtures


Batch production

  • Vacuum Casting (Silicon Mould)
    • PU based ABS, PC Rigid/Trasparant parts
    • PU based PP, PE Rigid parts
    • PU based Flexible parts
  • Moulding with required material
    • Injection moulding
    • Blow Moulding

Product Validation

  • Noise Vibration Harshness
    • Functional Test
    • Random Test
    • Sine Test
    • RSTD Test
    • Shock Test
  • Fatigue Test
    • Mechanical fatigue
    • Multiaxial fatigue testing
    • Stress corrosion cracking
    • Low-cycle (LCF) and high-cycle fatigue (HCF) testing
    • Life-prediction methodology
    • Structural component life prediction methodology
    • Thermo/mechanical fatigue testing
    • Through zero (i.e., tensile/compression)
    • Testing in environments (temperature or solution)


Product Validation

  • Form & Surface Analyzer
    • Profile Dimension
    • Roughness Finish Texture
    • Waviness
    • Shape Form Topography
    • Flatness Warpage Planarity
    • Volume Area
    • Step-Height Depth Thickness
    • Wear Inspection
  • Wear Test
    • Tribological properties of Implants
    • Wear resistance on Plastics & FRP
    • Friction Co-efficient
    • Pin wear rate

Product Validation

  • Polymer - PVT
    • Prediction of polymer-polymer miscibility
    • Prediction of service performance and service life of polymeric materials
    • Material data derivation for performing Pack, Warp, Flow and Cool analysis
    • Evaluation of Volume changes, Phase transitions and Degradation etc.
    • Process parameter optimization
    • Prediction of Surface tension of polymer melts


Product Validation

  • Precision Injection Moulding Machine
    • Plastic Injection Proto-tying
    • R&D and Short Runs
    • Real time validation of simulation results
    • Validation of PVT results

Tooling

  • 3 - 5 Axis machining of Titanium, Inconal, Aluminum Alloy, Magnesium, Epoxy etc.,
  • Machining of Mould, Die Plates, Inserts etc
  • Proto/Master development by CNC machining
  • Soft Tooling (Small Batch production) for plastic and rubber parts/Products
  • Hard Tooling (Mass Production) for Plastic and Rubber parts/Products


Production

Testing



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