CAD Capabilities
- Conceptual design & Design calculations
- Industrial Design
- Detailed engineering design for form, fit, function and GD&T
- Value Engineering & Design Optimization
- Parametric & non-parametric 3D-modeling
- Study of alternate designs and value engineering on existing designs
- Composite modeling
- Structural & Mechanism design and validation
- 3D Scanning, Reverse engineering & Computer Aided Inspection
- Design Failure Mode and Effects Analysis (DFMEA)
- Design for Manufacturing and Assembly (DFM and DFA)
- Plastic Mould, Patterns, Jigs & Fixture design
- Legacy data conversion, 2d to 3d conversion
- Manufacturing and engineering drawing generation
CAE Capabilities
- Structural analysis - Static, Dynamic (Linear and Non-linear)
- Thermal analysis (Steady state, Transient)
- Stability & Buckling
- Fluid Structure interaction
- Composite optimization
- CFD, Thermal and Flow simulation
- Product optimization and weight reduction
- Product validation using alternate materials
- Process simulation - Moldflow simulation
- Modal and Durability analysis
- Fatigue and fracture analysis
Reverse Engineering Capabilities
- 3D white light Scanning
- 3D Scan to CAD Conversion
- 3D Model from CT Image
- Product Redesign
- Surface analysis
- Manufacturability Analysis
- Parametric CAD Modeling
- Quality control & 3D inspection
Prototyping Capabilities
- Sketch models
- Mock-ups
- Form study models
- Proof of principle models
- User experience models
- Visual models
- Functional prototypes
- Mould for batch production
- Jigs & Fixtures
Batch production
- Vacuum Casting (Silicon Mould)
- PU based ABS, PC Rigid/Trasparant parts
- PU based PP, PE Rigid parts
- PU based Flexible parts
- Moulding with required material
- Injection moulding
- Blow Moulding
Product Validation
- Noise Vibration Harshness
- Functional Test
- Random Test
- Sine Test
- RSTD Test
- Shock Test
- Fatigue Test
- Mechanical fatigue
- Multiaxial fatigue testing
- Stress corrosion cracking
- Low-cycle (LCF) and high-cycle fatigue (HCF) testing
- Life-prediction methodology
- Structural component life prediction methodology
- Thermo/mechanical fatigue testing
- Through zero (i.e., tensile/compression)
- Testing in environments (temperature or solution)
Product Validation
- Form & Surface Analyzer
- Profile Dimension
- Roughness Finish Texture
- Waviness
- Shape Form Topography
- Flatness Warpage Planarity
- Volume Area
- Step-Height Depth Thickness
- Wear Inspection
- Wear Test
- Tribological properties of Implants
- Wear resistance on Plastics & FRP
- Friction Co-efficient
- Pin wear rate
Product Validation
- Polymer - PVT
- Prediction of polymer-polymer miscibility
- Prediction of service performance and service life of polymeric materials
- Material data derivation for performing Pack, Warp, Flow and Cool analysis
- Evaluation of Volume changes, Phase transitions and Degradation etc.
- Process parameter optimization
- Prediction of Surface tension of polymer melts
Product Validation
- Precision Injection Moulding Machine
- Plastic Injection Proto-tying
- R&D and Short Runs
- Real time validation of simulation results
- Validation of PVT results
Tooling
- 3 - 5 Axis machining of Titanium, Inconal, Aluminum Alloy, Magnesium, Epoxy etc.,
- Machining of Mould, Die Plates, Inserts etc
- Proto/Master development by CNC machining
- Soft Tooling (Small Batch production) for plastic and rubber parts/Products
- Hard Tooling (Mass Production) for Plastic and Rubber parts/Products